Hey all, I'll try to include as much information here as I can remember and think of.
I've had my car running for a few months, over that time vastly improved how it runs. Its a rebuilt L20b(hard break-in), weber 32/36 w/ L16 intake/ no smog, dual point dizzy modded to pertronix with ignitor coil no ballast, headers and full 2.5" exhaust(sounds mean... I doubt the muffler is doing much), NGK iridium IV plugs(replaced twice, these have about 200 miles on them) with bosche wires, pretty much every accessory is new ... everything has been bought and installed by me... I got the car with longblock motor, trans, and rolling shell. Has about 3k miles since I first started it. Comp was 170-170-175-175 last I checked.
The PCV system is hooked up with the upper one filtered, the one out the block goes back into the intake manifold with a PCV valve. Dunno if that's useful.
It runs strong, makes really nice torque even low rpm like 2000 up hills it does better than I expected (I live in oakland hills, some really steep stuff) and even runs pretty strong in the high end, pushes it along as fast as 100hp will go.
I've run it the hard break in(theres an article online I followed.) Oil and K&N filter changes at 20 miles(30w), 150 miles(changed to 10w30), 1000 miles using valvoline VR-1 non-synthetic racing oil. I've changed the fuel filter about 200 miles ago, valve lash has been done about 5 times since it first ran, fixed some low voltage coil problems, fouled plugs, ect, tuned carb countless times.(to weber recommended lean best idle)
I have checked over and over again for vacuum leaks, since it is so likely yet I have found nothing. Tried spraying carb cleaner around all the gaskets, no change in the idle.
Now for my best description of the problems...
The idle is rough, it will have troubles stalling around corners, ect if idle is much under 800rpm's, I've adjusted and readjusted the carburetor over and over again blasted it out with carb cleaner, adjusted the float, checked the ignition countless times and everything has made it a little better but never solved it. The idle is most smooth at 900-1000rpm, which would be OK but its not optimal I would rather have it running right.
Something odd I noticed, if I unplug the idle cutoff solenoid(anti dieseling) nothing happens, I pulled off the jet and applied power watching it work. It definitely works but makes no change to idle? Going to replace it.
Since I'm getting a new one anyway, if I remove the jet and cut the needle to bypass it would this be a good test if that is in fact the issue?
When driving, if I get on the throttle hard sometimes it will cut out for half a second and then the power will come on, but half the time it will respond immediately. Sometimes it will do it when shifting, I have to be really gentle on the throttle to avoid it. when running, if I gradually increase throttle and into the 2nd progressive barrel it will run strong at WOT. If I get to WOT too fast, really onto the 2nd barrel it will bog a bit, that's normal of course just needs rejeted.
I notice if idle I hold the throttle about 15-20% open, there is a spot where it runs really rough. This is probably related, seems to run pretty smooth through the rest of the throttle range. Responds well from idle to lots of throttle, revs right up.
There is a lot of water coming out of the exhaust, I notice it while idling in my driveway tuning in... Its odorless and is not slimy like coolant, just condensation?
I pulled the plugs and they are a nice tan, indicates the fuel ratio is running nicely?
The motor is timed to 12btdc, valve lash is set I spend an hour on it getting the valves perfectly adjusted, again improved the problem but never made it go away.
If I advance the timing to like 25btdc it will run a bit more smooth, but not much.
Thanks for any advice or ideas. I've tried almost everything I can think of and have gathered from extensive online searching. Nothing has helped by much so far!
I can get a video of it if it would be helpful.
TL;DR, L20b, Y U NO SMOOTH?!?!!!1!!!!