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Cody's 521 Build


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Yanked out the engine today, blasted off all the crab and split the trans off the block. WHat an enormous mess. THe bellhousing is slicked in oil, and shiny. The clutch is BRAND NEW looking, as is the disc, but its oil soaked, so its garbage >:-(. Stupid shits replacing a clutch and not the main!!!

 

Also finding a LOT of weird bolts on this, 11mm, even a lot of SAE bolts. Redneck mechanics at their worst. When i pulled the trans plate off the back of the block, a lot of oil was trapped in the webbing. Made a big mess. Gotta live the wire wheel'd flywheel too. Another joker fix was installing an electric fuel pump run UNFUSED off the coil power wire. Why not get a new mechanical pump!???!!!? With the DGV, im almost certain the pump pushes too much fuel pressure, hence the carb being a complete mess...

 

Anyway, need a new disk, and a crash course in rear main seal replacement..

 

ANy other internal parts i should swap while im in there? Rod bearings???

 

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Not happy...every damn 8mm hole has been tapped to 1/2" head bolts. What fucking mechanic does this!? Even the 6mm bolts are now 7/16. Looke l ike he used an entire tube of orange RTV as well.

 

Now onto the real issue, the water pump pulley and fan ARENT FOR THIS ENGINE! Whoever did it just drilled a matching pattern of holes into something else. The have massive runout.

 

ANYONE HAVE A J13 WATER PUMP PULLEY AND FAN???

 

I then move on to the oil pan, which has no gesket, and about a pound of RTV, pull it, get in the rear main, and as suspected, the seal is toast, but i didnt expect to see the bearings worn down to copper!

 

NEED OPINIONS!

 

Can I just toss in new bearings and hope for the best? SHould i bother? Or should i abandon ship now, get L mounts, and go from there? I really wanted to run the J, but this thing needs a LOT of work i think... =(

 

OICS to follow.

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This 11mm ive been finding everywhere! A 7/16 socket works just fine tho.

 

Any opinions on what i should do? Toss in some new bearings? Hope it lasts long enough to get the mounts for an L? It ran perfectly before i tore it down...

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I think maybe the fan could be backwards, I could be wrong though, maybe it's a modern upgrade design.:lol: :lol: Putting a new rope rear seal in takes some thought, I did a R16 roadster one several years ago, wait, maybe a couple decades, :unsure: I decided to pull it apart after I had put the rear seal in, to see how I did, I was very surprised at what I found, there was a gap between the upper and lower seal ends, :( needless to say I was very glad I was curious about how I did. wayno

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Cody, I don't know if anyone chimed in on putting an L in a J truck. A buddy of mine did it years ago, and if I remember correctly, the welded-on mounts on the frames are different between L and J trucks. He swapped frames to get around this, but kept the J truck one piece driveshaft.

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If you have done a frame swap before and have a plan it is easy, if you have never done one before, then it can be overwhelming. It's easier to switch the cab over than welding all the mounts, and the L block truck would have the L block wiring harness with all the wires where they belong. Also you would get the radiator you need. But if you have a L block truck, why would you need to switch anything? :unsure:

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I have a line on an L truck thats mostly stripped, theres a Cab, with a BADly rusted roof, rusted floors, and missing maaaany parts. Wirings no issue as im very familiar with datto color coding and such. Frames in good shape though. I just like to have a backup plan for whenever the J13 blows up or i get sick and tired of 50hp or less.

 

Swap frames, a little wiring, BAM, L truck.

 

Im liking this idea...

 

Of course then you have to ask, what OTHER frames fit under a 521 body EASILY? 79 620? 80 720? Definitely wanna stay L though...

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John, hes rockin the J15! With a hitachi? Nice! Fuel cost is why im not DIRECTLY swapping to an L motor. Canbys gonna cost a )*(%&*%&$ fortune!!

 

I got around 32ish mpg in my 521, rebuilt L16, weber carb, a87 head. Would think the smaller engine would get decent mileage too

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I got around 32ish mpg in my 521, rebuilt L16, weber carb, a87 head. Would think the smaller engine would get decent mileage too

 

I would like an L16 to get that mileage all the time. I have had several L series engines and not a one of them got 32mph! Even with the stock carb. Maybe it was my driving style? Sometimes it was. But when I tried to get good mileage 30 was the best I could do and I had to drive like a grandpa to get it. Usually slower than the speed limit. Maybe an A-15 would do better?

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