Jump to content

truck dies when headlights are on


Recommended Posts

  • Replies 70
  • Created
  • Last Reply

Top Posters In This Topic

Top Posters In This Topic

GGZILLA

Alternator voltage is perfect (14 volts) and battery seems OK.

is that at night with the lights ON? If still 14 volts Then you have a short somewhere.

 

get a 4 $ test light

now remove the Neg battery cable.

Now place the test light between the neg post of batter and the Neg batt cable. if the light is on you have a short which is completeing the circut. and draining the battery.

 

I would leave the trest light on there and disconnect the volt reg. then alternator. if light still on start popping fuses till the light goes out. When light goes out you know the circut then have to trouble shoot using a wirre diagram.

 

ask yourself was anything spliced in?????stereo.alam ect. seat installed and smashed the wires going to the back. anything

Link to comment

i had it checked for a draw at auto zone.. the guy did exactly what you just said and there was no draw anywhere.. the alt was charing at 15.6 and the battery had 12.4v im thinkin i might have a externaly regulated setup and it maybe the regulator thats the problem.. does it look like what i circled in the pic

Link to comment

yea the guy had me do all kinds of things he said it all checked out perfect.. i assumed that bad headlight was the problem but its disconnected completely and that charge light comes on.. im almost positive if i ran with headlights it would end up dying on me :( so i DO have a volt reg. ?? i will price one..

Link to comment
Guest DatsuNoob

they cost more than an alternator! Shitty. I think the guy at autozone quoted me almost $70 for one! Maybe you could get one from a local JY for around $5 or less. Whenever I check a 620, they're usually gone or crusty as hell.

Link to comment

Yes -- I have one of those boxes, it looks just like the photos. What should I do with it?

 

it is:

14 volts with engine running, headlights off

13.5 volts with engine running, headlights on

 

I have discovered that if I disconnect the battery cable overnight or while at work, I have no problem. But if I leave it on, even 8 hours while at work, the battery is totally dead.

 

I will try the test light method. I didn't see any spark when connecting the battery cable.

Link to comment

ggzilla

 

your voltages look about normal to me

I believe you have a short somewhere.

 

MY yellow 510 whn I first own it would kill a battery in about 2/3 days. I trouble shot it down to somebody wired the tach to the 12volt cig light circut(which is power all the time). which means it found a ground to complete the circut and drained the battery. However the tach input signal was never hooked up thinking it was NEVER on in the 1st place.

 

 

I worked on Dave's(1low620) 521 once also and there was a drain on it also using the test light. I disconnected the alternator and the test light went out. I assume a diode shorted out. I believe he replaced the alternator ,distributor was 180 off and Jeff Hino got it running

 

thats why I say disconnect the volt reg and alternator first. I assume your volt reg is OK.

 

also On another 510 I seen over voltage. Just so happens the guy had a IR alternator and still was running the EXT volt reg also.But didnt know this untill later on. So it helps to know where people get there shit from!!!!!!!!

Link to comment

For $53 you could upgrade to an internally regulated 90 or 120 amp alternator from a saturn....

 

Alternator, pully and zx inlet from pull-a-part $35

Turnbuckle from Home Depot $2

New belt from Shmucks $15

Running all your lights, heater and stereo with power to spare...priceless

 

:fu:

 

If your lights are killing the truck immediatley it is not a charging issue.

If your charging at 14 volts and still running the battery dead then the battery is poo.

Link to comment

I race endurance races in a Z car. We could never get the Alts. to last. What we ended up doing was mounting Chevy 1 wire. Just trim the cast iron mount at the bottom I belive 5/8'' off the front ant the Chevy bolts right on.

 

I believe its the same as the 510 as my buddy did it to his. Not sure about the trucks but I assume L motor right?

 

If you needed help I could help someone with this. My shops in Puyallup. PM me. We'll give it shot.

Link to comment

OK SOOO... i replaced the voltage regulator.. Brand new.. and it still does the same thing.. i can drive around fine without usin headlights.. but once i turn them on it starts tryin to die.. i sent anthony to autozone to have it checked again to make sure the battery i put it didnt get killed from bein abused so much.. i guess we'll see what they say... im really stumped.. i've checked the belt, the alt, the volt reg. nothins changed on it.. all the wires too "OK" .. any more ideas??

Link to comment

do you think 15.6volts is a little on the high side??

 

wanting to die?or is it dying?Just shuts OFF

Is this maybe cause the idle is set to low then when you put the Lights ON it wants to die.alternator loads up(gets tighter)

My 521 I can tell a big differnet in idle speed when lights ON/OFF.

 

I too adjust my mixture and idle speed periodically

 

battery cables tite? or maybe get new ones?

 

have alternator cked? but since its putting out 15.6v I assume its good or the new reg is not adjusting it more closely to like 13.8-14 volts.

 

Im kinda out of answers on this one .

Link to comment

she idles at 1000 rpms and it Will die while driving it sounds like it does when its running out of gas but its the battery dying an it not gettin spark.. then when i try to start it back up it wont cause the batt is dead.. i will find out what autozone says again and if its not the batt this time then im gonna get new battery cables or something... im shot gunning money at this thing like a big dog.. but its all been stuff i kinda neglected to begin with.. but now i cant find the damn problem.. i really appriciate the help guys!

Link to comment

well Im telling you from my experience and what I seen

 

If nothing was changed/added on your rig recently

differnt coil.alam added ect... ect... ect

 

there are only the alternator,volt reg,battery,battery cables to go bad.

I have seen batt cable look good and ohm ck good(only using Miliamps)

 

But I never seen where it just DIES putting the lights ON unless the battery cable was removed. I know my rig will RUN the same then disconnect the + side battery it will run untill I put my lights ON ,it will die.

Link to comment

ok so i think drivin on a bad volt reg. an havin to jump start it to get it runnin a bunch fried the battery, it wouldnt take a full charge at autozone they reccomended a new one.. i will try the battery from my se-r and see if that helps its brand new and works good we'll see what happens.. thanks again

Link to comment
ok so i think drivin on a bad volt reg. an havin to jump start it to get it runnin a bunch fried the battery, it wouldnt take a full charge at autozone they reccomended a new one.. i will try the battery from my se-r and see if that helps its brand new and works good we'll see what happens.. thanks again

 

As long as the correct polarity is used, jump starting a battery won't harm it. Leaving it in a discharged state when stored or left in a vehicle is bad for them. Batteries will freeze easier if discharged... and that is a killer.

Link to comment

Join the conversation

You can post now and register later. If you have an account, sign in now to post with your account.
Note: Your post will require moderator approval before it will be visible.

Guest
Reply to this topic...

×   Pasted as rich text.   Paste as plain text instead

  Only 75 emoji are allowed.

×   Your link has been automatically embedded.   Display as a link instead

×   Your previous content has been restored.   Clear editor

×   You cannot paste images directly. Upload or insert images from URL.

Loading...
×
×
  • Create New...

Important Information

By using this site, you agree to our Terms of Use.