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OemSOFT

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Hey now, we just acquired that company. Super tester hughdogz hasn't spent too much time on that one yet. :D

 

What CAD program are you using ]2eDeYe?

 

Next time that happens, you can send me the model at hughDOThendersonATautodeskDOTcom and I'll take a look at it. We'll be eternally grateful!

 

What are you using ALGOR for primarily? Sturctural? Mechanical Event Simulations? Thermal? Electrical?

 

ALGOR does some pretty good CFD IMHO...check out these intake manifold simulations I did on a design I'm working on (posted them over on HBZ):

 

There are some better CFD programs out there, that can have a dynamic mesh capabilities though.

 

CAD_1.png

 

CAD_2.png

 

CAD_3.png

 

CAD_5.png

 

The simulation has 30 time steps, to ramp up the flow and give the solver an easy time at converging. Here is zero velocity at time step 0:

 

time_0.png

 

Velocity contours at full speed:

 

velocity_contours.png

 

Here you can see the big vortices / swirl that I need to get rid of (the big one and the one near the first runner):

 

velocity_streamlines_2.png

 

velocity_streamlines_3.png

 

velocity_streamlines_5.png

 

I re-ran the model at 2000 mm/s and it is about the same. 2 & 3 are the only ones getting a good shot of the flow.:

 

velocity_streamlines_6.png

 

velocity_streamlines_7.png

 

velocity_streamlines_8.png

 

I turns out that I didn't have the runner spacing correct, so I had to fix that.

 

Mesh_rev3.png

 

I'm fairly convinced now that the flow diverters will have to extent to the "swirl zone":

 

fins.png

 

Here is rev 4:

 

velocity_streamlines_10_rev4.png

 

Rev 5:

 

velocity_streamlines_11_rev5.png

 

Someone suggested I add some turbulators (I call them "swirl-ators"):

 

swirl-ators.png

 

swirl-ators_2.png

 

swirl-ators_3.png

 

velocity_streamlines_12_rev5_swirl.png

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Badass!

 

I use Catia V4 and V5. V4 causes the most issues...

 

The stress guys here have the direct phone numbers to the software guys at Algore. Very helpful dudes over there. :D

 

We do mostly structural/mechanical stuff (tool engineering), but we've been getting into thermal.

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