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'72 510 Sedan Build - denis.drc - LOTS OF PICS!


denis.drc

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Haha, it would take a bit before I am ready for one. I am in the process of petitioning the county to rezone my grandmother's land so that I can purchase an acre. Then I will begin building my shop.

 

County is being a real pain. The land is in the boonies and zoned AG1, but it hasn't been used for AG1 in over twenty years and there are only 5 acres, so you could never make a farm large enough to make any profit. :frantics:

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Haha, it would take a bit before I am ready for one. I am in the process of petitioning the county to rezone my grandmother's land so that I can purchase an acre. Then I will begin building my shop.

 

County is being a real pain. The land is in the boonies and zoned AG1, but it hasn't been used for AG1 in over twenty years and there are only 5 acres, so you could never make a farm large enough to make any profit. :frantics:

 

We deal with that nonsense in CA all the time...SO FRUSTRATING! Good luck!

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Thanks, I think I will need all the luck I can get to change this land over.

 

How do you like that TIG? I am thinking that I need to pick up a new welder because all I have is this:

 

http://www.amazon.com/Firepower-FP120-14440304-115-Volt-Welder/dp/B0002STQ8M/ref=sr_1_124?s=industrial&ie=UTF8&qid=1361849419&sr=1-124&keywords=firepower

 

Got it from a flea market for $75 and it works, so I can't really complain, but I want something that I feel I can trust with frame modifications.

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Just running "flux core" for now. I want to get a bottle but I have been lazy about it. I have only used the welder a few times so it isn't worth the investment till I start working on the bed of the 620 (cancer like whoa...)

 

I know what you mean...

 

I ran flux core for a long time at home as well. The investment in a bottle + regulator is kinda pricey.. try harbor freight. They have a ~$30 argon/co2 regulator and a $80 smaller bottle. More than enough for a home system for occasional use. Gas is a lot better to work, you'll love it!

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Pulled the L16, transmission and cooling system last night.

I had a brief moment of sadness when the engine came out, but felt much better when I remembered that it's going into a more needy 510 and a great owner.

The process...

Removed hood & Front grille

D60513B6-7AB9-49B5-A125-E6B2D130DA43-413
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Drain & Remove the radiator.

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Remove alternator & disconnect exhaust.

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Out it comes..

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Looks so empty...

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Mike, this one is for you...Come and get 'em!

DE23DF35-73CB-4D26-9CD0-49A800906B1E-413



I put a lot of work and love into this engine group, but am VERY EXCITED about the next stage. I'm starting to narrow down my engine options and am just about ready to go pick up the new suspension.

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  • 2 weeks later...

Been a little while since my last update.... finally getting caught up on work and life..

 

Decided on suspension swap components... jury is still out on the engine.

 

Front suspension:

-S13 subframe assembly

-S14 4-lug knuckles

-S13 P/S Steering rack

-Planning to keep the track to S13 spec.

-Will widen the strut towers to retain S13 suspension geometry.

 

Rear suspension:

-S14 rear sub frame

-S14 JDM LSD diff

-S14 4-bolt hubs/knuckles

-Planning to re-enforce & widen the upper shock mounting mounts

 

All parts are ordered, most are finally in-stock ready for pick up.

Plan is to start some major work this weekend and go from there..

 

Stay tuned!

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Been a little while since my last update.... finally getting caught up on work and life..

 

Decided on suspension swap components... jury is still out on the engine.

 

Front suspension:

-S13 subframe assembly

-S14 4-lug knuckles

-S13 P/S Steering rack

-Planning to keep the track to S13 spec.

-Will widen the strut towers to retain S13 suspension geometry.

 

Rear suspension:

-S14 rear sub frame

-S14 JDM LSD diff

-S14 4-bolt hubs/knuckles

-Planning to re-enforce & widen the upper shock mounting mounts

 

All parts are ordered, most are finally in-stock ready for pick up.

Plan is to start some major work this weekend and go from there..

 

Stay tuned!

 

Tuned!

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  • 2 weeks later...

Been a couple of weeks since the last update. Got a little done in the last few weeks. I wish I had done more but was too busy with other stuff.

Started by tearing the car apart more.

First, got it nice and high on some stands...with some assistance.

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Then pulley some bodywork.

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While planning more of the project, I decided to update the whole electrical system to a modern harness. So, the old engine and interior harness had to come out.

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I love how much cleaner everything looks with the harness removed!

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Pulled the brake lines too. Not planning to use those again..

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I then decided to also pull windshield to get even more access. I was hoping to avoid pulling the glass, but running the additional tubing from the cage would have been much more difficult..

Pulling the glass turned out to be more of a PITA then I planned. The window gasket was rock hard -probably the original one.. Also, the previous owners decided to do me a favor and use some residential silicone all over the sealing surface...FUN TO REMOVE!

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I also decided to ditch the steering column for an S13 unit, so I got the old one out of the way.

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With those things gone, all that's left is the dash...might as well pull that too..

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I have to say, there is something peaceful about looking at a completely stripped down front end..  :wink:

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"Rattle Trap" is good stuff. Not sure how it compares to other brands or even thicknesses. I just figured "might as well get the thickest available"..

 

I also did a double layer of it everywhere and plan to get another roll to do the trunk and cover more of the firewall after all the fab work is complete.

 

I hear the regular Fat Mat is pretty good though.

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Wow, 2 layers of rattle trap? That's gotta be thick!

 

Thinner than you think. The "Rattle Trap" is only 1/8" thick. I thought it would be thicker.... (I know, she said that too.. :w00t: )

 

 

 

That's what she said!!

 

Looking good. I've got to pull my motor and dash on my 4 door to swap and clean.

 

Lol, nice.

 

Good luck on your teardown. It feels good to get a car that far apart.

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Moving right along..

Started by letting the car get a feel for the new subframe (Dog whisperer style...  :wink: )

01C3D7F5-1FAA-45C6-BC02-543D939E7320-100


Then pulled the 510 subframe and started comparing, measuring and planning.

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Made a bolt spacing jig of the 510 subframe to reduce repeated measuring and create a guide.

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Removed the engine mount towers from the subframe (the new mounts will be much different), then market it for measuring.

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Finished the night by making some plates to mount the new (wider) subframe to the 510 frame horns. I had hoped to keep the whole thing a "bolt-on" affair with the adapters, but the necessary offset made that nearly impossible. So the plates will end up welded on after I get them in the correct location.

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Man way to get on it. (she probably said that too) You've got more work done in the past couple weeks than I've done in 6 months. I applaud your work and fab skills. :thumbup:

 

Thank you, Sir!

 

I wish I had more time to work on it, but that's life... :sleep:

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