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trok

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This is what happens when people start moving parts around...

 

Yep - 620 bracket holes are wider, brackets won't fit 521 cross member.  Go check Hessianben's thread again and you'll see he moved the mounting point with flat stock, I think forward just about an inch and out maybe 1/2".  I did same thing.  Mine ended up so new bracket mounting nuts/bolt heads just clear the old mounting cross member.

 

Hang in there trok - a solution will come.  Little further mods to your bracket, nail carrier bearing down a little better might do it?

 

PS: BTW I believe Wayno is familiar with [ahem] non-stock arrangements

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