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Ball joint spacers for 620/720/D21


poor-mans-720

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Okay so I did a personal build of ball joint spacers. Check out the thread in the 720 section.

 

Well here is the write up for the installation.

 

 

Tools needed.

-12mm wrench

-1/2'' wrench

-M8x1.25x50mm bolts (4)

-a jack and some blocks of wood, or two jacks

 

WP_000387.jpg

 

loosen lug nuts while truck is on the ground, do not remove just yet. This prevents rocking the truck while one the jack and potentially leading to injury.

 

WP_000389.jpg

 

Jack up front corner of truck, by the frame, not the lower control arm. Remove the lug nuts, and remove the tire. That is my new puppy in the pic stealing my bag of bolts.

 

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this is a pic of the upper ball joint.

 

WP_000394.jpg

 

Place blocks or second jack under the lower control arm. And lower first jack to relieve pressure of the bolts holding the upper ball joint on. Take 12mm and loosen 4 bolts holding on the ball joint.

 

WP_000395.jpg

 

Once bolts are removed, push up on upper control arm to get it out of the way. ball joint is easily accessible.

 

WP_000396.jpg

 

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Place ball joint spacer on top of ball joint, machined lip down, it fits on the ball joint better. If you look down the large center hole, one side has a bevel lip on it. allows to to sit tightly on the ball joint.

 

WP_000398.jpg

 

Work ball joint and spacer back under the upper control arm, put new bolts in and tighten. Helps to lower first jack down to relieve more pressure off of the bolts. It puts the weight on the blocks, or second jack under the lower control arm and pushes the spindle up into the upper control arm.

 

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Replace your tire and tighten lug nuts by hand. Raise first jack, remove second jack or blocks used earlier, lower truck down. TIGHTEN lug nuts. Tighten in a star pattern for 5 lug, or a modified 6 point star. This tightens the rim to the hub in an even manner. Preventing it from being crooked or cock-eyed which could lead to vibration or busting lug nuts off while driving.

 

 

Rinse and reapeat for other side....

 

 

 

This is the ball joint with out a spacer installed

 

WP_000402.jpg

 

This is the ball joint spacer installed, notice the corrected angle of the ball joint. Minimizing wear on all the front suspension.

 

WP_000404.jpg

 

Reap the rewards of a beautiful ball joint spacer installation. Note the extra space in the bump stop area. It helps give you extra room for lift and prevents the control arm from slamming against the frame jarring your teeth out of your head.

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