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1967 Galaxie 500 Project, aka Jules


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9 hours ago, Rustbin said:

I would have carpeted the seat back area with about an inch folding over the top, then done the parcel tray as a separate piece and rolled the front edge under the hardboard. This would have made it three pieces which are easier to handle.

 

Yes, in hindsight this would have been a better plan, and I did consider it.

 

My initial reasoning was that the parcel tray needs to be screwed down on the ends and I didn't want the screws visible. But it would have made for less wrinkles in the end, and a much easier install.  

 

If the wrinkles prove to be too much of a deal breaker, I may take it out and redo it in this fashion. 

 

Somehow, in my addled brain, this seemed like the "easier" way...  😅

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In the upholstery shop we used Ford panel clips for interior panel in all makes because we could get new ones very readily, McMaster Carr probably has them and they would hold down the parcel tray nicely instead of screws. 

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A thing to remember when making placement holes in the panel is they need to be offset from the sheet metal hole. An easy way to lay them out is to make a mark where the hole is in the sheet metal from the back side, then make the hole in the panel using the clip for reference. Also you can locate the clips to line up to the marks for easier installation. I only have a Datsun panel to show the offset.

 

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  • 1 month later...

The tool I needed to smush the flush rivets was going to be $60-80. I found a punch that does the same thing for $9, got a clamp from harbor freight for $8, and with some drilling and welding, just made my own tool...

 

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And it works pretty good...

 

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Right side panel riveted together and test fit...

 

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Cut a little slot in it...

 

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Slot is for a door pull made of seat belt fabric...

 

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Door panel wrapped in 1/8" foam, then suede...

 

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Driver's side panel finished and installed...

 

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Rear panels riveted together...

 

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Right side wrapped and installed...

 

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Left side wrapped and installed...

 

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At this point it was time for carpet, but we still needed to make one more thing. Got that thing done...

 

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Then put down a layer of sound/heat insulation (no pic), and finished laying the carpet...

 

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It's done in two pieces, one from the rear floor to just in front of the shifter/seat (glued down), then a front piece that overlaps by about 6" (not glued down). It comes up to the front edge of the seat/shifter, so shouldn't be too visible once the seats are installed. He is going to order some repro door sill plates and that should finish it off. 

 

Last thing I did was one more little finishing touch. I could not find the little bracket that holds the visors on in the center, and while I was cleaning out the car to do the carpet, it magically turned up! So I got it screwed on, scrubbed down the visors, and put a bit of paint on them, They were originally a teal color, which wasn't going to work in this all black interior...

 

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Edited by datsunfreak
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  • 4 weeks later...

I don't think I shared this before, so...

 

While I was fussing with the door panels, the current owner installed the rear springs I suggested (300lb vs 225lb). It did raise the rear one inch. This took the stance from level to a very slight rake. 

 

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Gaps are more level now, though. Front gap showing about half the tire...

 

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Rear gap showing about 1/3 of the tire...

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Hard to tell from the tight confines there, but it was a definite improvement in looks, as well as functionality. Rear doesn't bounce around anywhere near as much, and it's no longer bumping the brake calipers on the frame rails.  👌

 

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Now that the seats are back in, I could finish a few things on the front half. Dug the kick panels out of storage, but noticed one of them had a crack in it...

 

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Decided the simplest fix was to line the inside with 2-3 layers of aluminum tape...

 

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Filled the front side with epoxy, then painted it...

 

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Got that installed, thankfully it's the passenger side so it won't see much abuse. Also, driver side painted and in...

 

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Finally re-installed these two trim pieces to give the dash a more completed look. Yes, I see the dirty fingerprint, and yes it wiped off, and yes the column needs the paint touched up...  😄

 

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Other side, had to add a screw since the HVAC controls are no longer there to hold it in place...

 

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And where I left it. I think this is all we are doing to the inside, so updates to this thread may become very infrequent. 😁

 

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Door scuff plates should be here in a week, though, so may post a few pics of that. Still waiting on him to get the exaust done so we can give it a proper shakedown drive.

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