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Revival of the Chickenhawk...


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What are the Akebono calipers from?

 

Did you know that Akebono was an OEM for Datsun 1200 back in the day? They supplied some of the original 1200 parts

 

Brembo also made Datsun 1200 parts, don't know if they were OEM or just aftermarket

6722.jpg.3bd3253a07ffdbd4e37b19634c5d6f0f.jpg

Edited by ggzilla
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After the success of installing a hood strut on the Dajiban, I decided to use the other strut from the kit on the Chickenhawk.

 

We decided that going from the firewall here...

 

20251019_091950.thumb.jpg.ea626358855a0892321893c4556031ba.jpg

 

to the hood here...

 

20251019_092006.thumb.jpg.295a7c7b017a744b198132667236edaf.jpg

 

should work.  I cut down the bracket for the hood end...

 

20251019_092016.thumb.jpg.bef7e5327703f54bcfa7ef72fbd4c331.jpg

 

then nutserted the hood and installed it...

 

20251019_100946.thumb.jpg.8131e6a4d13c6bb6220aebb531b1e34c.jpg

 

For perspective...

 

20251019_100951.thumb.jpg.011ca8169c2b44687f07a0ad9d9016c8.jpg

 

Then I nutserted the firewall, cut down the firewall end bracket, and installed it...

 

20251019_104206.thumb.jpg.b17dfc66f1d04ae73c6d696c4aac4bdf.jpg

 

Finally, I installed the rod...

 

20251019_103642.thumb.jpg.0237598d126fc3fdde8327ca03c4a8a6.jpg

 

Yeah, I know I installed it upside down.  That's... um, to... put... the weight of the cylinder... on the hood end?  Yeah, yeah!  That's totally why I did it that way!

 

And a ubiquitous video of it in action...

 

 

It's just a tad too strong right now, but once we add the weight of the bed liner paint job, I think we'll be golden!

Edited by dimlight65
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I didn't like the cutout someone made in the lower valance back when we were still planning on being slammed in the weeds.  Today I decided to do something about that.  I took some malleable aluminum sheet and...

 

20251025_144515.thumb.jpg.46066e390c737ecc86cc6d9d5ba2bfba.jpg

 

20251025_144519.thumb.jpg.bdfcf3a1b1ac8e33ec433a977762b743.jpg

 

Then I zooked up a different stinger...

 

20251025_144550.thumb.jpg.a2dd13818c1db666a56ea38682955c89.jpg

 

20251025_144544.thumb.jpg.0129d64d333b2f95549a95d2d3a9e4a1.jpg

 

because the car used to have a Supertrapp spark arrestor and I wasn't happy with the crooked oval tip...

 

20251025_133829.thumb.jpg.e18e2ba06529349c0f08756e02197861.jpg

 

20251025_133839.thumb.jpg.5520e404e32b75c0262f8d608c8eebde.jpg

 

I think it is far enough out so it won't smudge up the license plate...

 

20251025_133856.thumb.jpg.ccc44aaf8e9e9cdac709244fb5845c48.jpg

 

but only time will tell.

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  • 3 weeks later...

We finally got around to installing the right side rear caliper today...

 

20251115_103920.thumb.jpg.4e1e0c7f5e09bf001491412f726aa2c1.jpg

 

And I was telling one of my Instagram THOTs about how this is my BIG car, but wanted to convey why a Datsun 1200 being my big car was funny...

 

Screenshot_20251114_163714_Chrome.thumb.jpg.b48ec1b4698fc59505faaf69ae7a2889.jpg

 

Yes, I know that's a Ute, it was the only picture I found showing a 1200 next to something to which a non-car-person could relate.

 

I can't wait to do a side by side with the N600, Smart, and 1200 to show my Small, Medium, and Large cars.

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  • 2 weeks later...

Around 30 odd years ago, some hillbilly* put fender flares on this car and added some ghetto-assed "tubs" to fill the gap left when the arches were opened up...

 

20251123_134453.thumb.jpg.c902037ad5b8f5909e22b0e14fa56f85.jpg

 

20251123_134432.thumb.jpg.5e09251e13f9e6f4ffd5e9f5dda071eb.jpg

 

Well, I decided that those gaps needed to be filled.  I bought four cans of...

 

20251123_135806.thumb.jpg.33adcd8cca99e3ba240925a33a6a33a1.jpg

 

and filled them up...

 

20251123_135739.thumb.jpg.ccec8d8a638e124563665bf6ace69319.jpg

 

20251123_135734.thumb.jpg.e70fe59b3070a81b75f2801fe1b4883e.jpg

 

20251123_135721.thumb.jpg.d2711226fda5956981e7567024a33b1f.jpg

 

I did both sides, but only took pictures of the driver's side for some reason.  I'm sure John will hit them with some black paint once they are good and cured.

 

 

 

 

 

 

 

 

*That might have been me.

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20 hours ago, Rustbin said:

I had such a hard time trying to remove that spay shit from my buddies 71 Riv to be able to fix some rust that I cringed when I saw your pics of it. I hope you never have to try to remove it. Keep working on the revival.

Yeah, I got some on my arm and it is very tenacious.  Hopefully a) I will never have to remove it and 2) if I do, the dust, dirt and schmutz I didn't clean out of the fenders will limit the tenacity.

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Just an FYI. This stuff holds moisture. If you drive in the rain or snow it will absorb moisture and rot the metal from the inside out. I filled my rockers with this stuff in my 510 many years ago and am now in the process of removing it all and the heavily rusted metal in the inner and out rockers. Not fun..

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2 hours ago, datsuntech said:

Just an FYI. This stuff holds moisture. If you drive in the rain or snow it will absorb moisture and rot the metal from the inside out.

 

The current plan is to seal the tire side of this with something, then undercoat over that to keep moisture out. 

 

But also, I know it will never see snow, and only barely see rain.  👌

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  • 3 months later...

We were looking at the relative angles of the steering links and the lower control arms (as well as the slight positive camber it still has)...

 

20260322_100459.thumb.jpg.e16a4e32f5152b3cbc00c83b904b4e43.jpg

 

20260322_100512.thumb.jpg.c468b81fbf761bf59c4318f08e409504.jpg

 

and decided that a pair of 1/2" spacers between the cross member and frame should even them out.  (As an aside, we met shop stray Owen in the Dajiban thread the other day and I mentioned her Evil Twin, Edie.  This is Edie)...

 

20260322_100528.thumb.jpg.182c3b5b50dffb04e7722457ac4d6b57.jpg

 

Ok, back to the narrative.  We figured 1/2" of spacer would even out the angles, so I bought some aluminum...

 

20260322_101005.thumb.jpg.e0b1118e6c37eac75599a0f0241aec32.jpg

 

cut it in half...

 

20260322_101658.thumb.jpg.57975b37032e22de2f77476c4e278eb6.jpg

 

and then crawled under to get bolt spacing but discovered the bolts were welded into the cross member.  Crap.  Well, let's hope they are going to be long enough...

 

 20260322_103104.thumb.jpg.ef99672ec5ffb2e67b89dbbdc64ad2b6.jpg   20260322_103052.thumb.jpg.2c5ce6ea99536a1aa4d3f3675fb581a2.jpg

 

Whew!  Looks like I planned ahead without knowing it!  I measured the spacing and drilled some holes...

 

20260322_115901.thumb.jpg.d59dc91cd07c24391e32b78d89ef279f.jpg

 

Now our concern is header to steering rod clearance...

 

20260322_103639.thumb.jpg.1150f9242e996b65a99aff69b887c333.jpg

 

I have some adjustment leeway at the column end...

 

20260322_103656.thumb.jpg.d9e7df72f91f222acfc7fc25db3c3182.jpg

 

hopefully it will be enough.  Since I was alone at the shop (except for the cats, and I doubt they would be calling my family if I dropped a 1200 on my head) I decided to wait for John before unbolting the cross member.  

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I was lamenting the "fact" that we were going to have to drop the cross member so much to get the bolts out of the frame in order to put on the spacers when John suggested...

 

20260328_124354.thumb.jpg.f496903d1e30d043372c5b4cd5f79516.jpg

 

So, with the threat of dropping a Z-20 on my head removed, I set the jack...

 

20260328_124222.thumb.jpg.87c5ca41978c0c9dd3c4c814b69a12c9.jpg

 

grabbed a ratchet, socket, and ludicrous number of extensions...

 

20260328_130013.thumb.jpg.d1fa13d9d7ea2a7b181da8937b972e38.jpg

 

and loosened the nuts...

 

20260328_124256.thumb.jpg.5913954d3f27d77bbeb2037ecc57b28e.jpg

 

I lowered the jack a little and gave a bit of a pry to achieve...

 

20260328_125257.thumb.jpg.19770aed24a51472b4ac02776a1917c6.jpg

 

space for the shims...

 

20260328_125308.thumb.jpg.038009b58ac43ccab4ceb22ed6bfee3c.jpg

 

Then, with the nuts re-hunkered, I had a look at the steering clearance...

 

20260328_130054.thumb.jpg.447a4d0c07e604a4e433f3fcd3c5cee2.jpg

 

And we appear to be good.  YouTube video of it in action...

 

 

Yes, I did edit out the phone falling off the frame at the end.

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Well, we didn't quite have the clearance I thought we did.  The U-joint was scraping the header.  We wrestled the header out of the bay...

 

20260329_114858.thumb.jpg.ae0997bf1b561aa2683a876c428dc41d.jpg

 

Hello, gorgeous!

 

20260329_114852.thumb.jpg.7c1e17f2624a81c4a020049415efcd7c.jpg

 

And we can see where it was scraping...

 

20260329_114848.thumb.jpg.5f4d087cefa93bd021aa833b36c4e01b.jpg

 

Now, I am not proud of this solution, but it gets us the needed clearance...

 

20260329_115203.thumb.jpg.b3be181e27f572b5afce314238552992.jpg

 

We did a temporary reinstall (I want to change the bolts out for ones drilled for safety wire) and gave the steering a test-tickle.  Of course I didn't take any pictures of that mainly because we dented the wrong pipe and had to take it out again to redo it.  NOW it works a treat.

Edited by dimlight65
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I finally got around to reinstalling the master cylinders today...

 

image.png.2568869c671465408709b09d373c3799.png

 

Wait, no.  That's the villain "The Master Cylinder" from Felix the Cat. 

 

Here's what I did...

 

 20260405_134617.thumb.jpg.e012396474ccb6254fbaba43f453ef8d.jpg

 

I still need to install the bolt at the bottom of the heat shield, but that's a two man job.

 

I popped a multi-hole pin in the brake clevis...

 

20260405_132508.thumb.jpg.ae4b6e070d137ca4a67debef5099bcde.jpg

 

which was the fucker of all mothers, or so I thought until I tried to put the pin in the clutch clevis...

 

20260405_134504.thumb.jpg.e165958bc8ca4c832546c3f74b56ad8b.jpg

 

As you can see, I had to trim that one down to get it in, and it is still going to be a bit flollopy.  

 

Then, when I stood back to admire my work, I noticed...

 

20260405_134539.thumb.jpg.6c9e3d9753c84e32b3e7354979727fd5.jpg

 

the clutch needs a longer rod.  We will have a look at that next weekend.  I was done at this point.

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On 4/5/2026 at 5:16 PM, dimlight65 said:

the clutch needs a longer rod.  We will have a look at that next weekend.

 

And at it we did look.  We grokked an adjustable rod that John had laying around, but it was WAY too long.  It was decided that we would cut the clevis off, and thread my... um, I don't want to say "rod" because we're all 12 years old here.  Oh, ok.  It was decided that we would cut the clevis off of my unit and... wait, that's no better.  Hmm...

 

image.png.18eea718b427b9082314f7dc86b48a57.png

 

Rather than do all of that, we're going to take an m8x1.25 button head bolt, thread the adjustable clevis onto it, and use that as our push rod.  We finger the button head should mimic the mushroomed head of the stock push rod and... do all the stuff that that does... sort of thing.

 

We also bolted down the heat shield on the brake master, but took no pictures.

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Spacing the cross member down is the same as spacing the body up by 1/2". Spacing the steering knuckle down from the strut would be preferable as it levels the tie rod only. 

 

 

20260322_100528.thumb.jpg.182c3b5b50dffb

 

Hi Edie! This is Lea the most affectionate tortoiseshell ever. She has adorable bilateral asymmetry of facial colors.  As you probably know males are extremely rare and usually sterile, many tortoiseshells inherit polydactylism. (extra digits)

 

 

ZLvnXbx.jpeg

 

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I never did it with either of my previous 1200's, but attaching the clevis pin to the brake pedal on a 510 would test the patience of the Pope himself..  

 

I fell your pain on that one.

 

 

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17 hours ago, datzenmike said:

Spacing the cross member down is the same as spacing the body up by 1/2". Spacing the steering knuckle down from the strut would be preferable as it levels the tie rod only. 

 

... and would make our angles worse.

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Posted (edited)
On 4/11/2026 at 1:48 PM, datzenmike said:

Spacing the cross member down is the same as spacing the body up by 1/2". Spacing the steering knuckle down from the strut would be preferable as it levels the tie rod only. 

 

On 4/12/2026 at 7:12 AM, dimlight65 said:

... and would make our angles worse.

 

And would result in either an uninstallable tie rod, or a bent one on the first dip in the road.

 

And probably result in a broken ball joint the first time we took it down a bouncy path. 

 

The other issue that needed fixing was that due to the angle of the control arm, the ball joint was acting as our droop limiter. This is not a good thing. Moving the arm angle down gave us much more leeway here, enough that the ball joint should not be the limiter of droop now. 

Edited by datsunfreak
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On 3/29/2026 at 4:08 PM, dimlight65 said:

I want to change the bolts out for ones drilled for safety wire

 

Which finally arrived!  Drilled bolts made of titan-YUM...

 

20260418_124558.thumb.jpg.32540278c5070200559b800ecc8bb39d.jpg

 

And in the process of swapping them out...

 

20260418_124602.thumb.jpg.375a7ab1c011bc4b988405340cb8a7bb.jpg

 

and all in...

 

20260418_132043.thumb.jpg.3e90c99c42e3a83e148048b5a85f7f8b.jpg

 

Then, I broke out the safety wire pliers and got to work...

 

20260418_130520.thumb.jpg.1663fa90741490c751c6e157ce5c8844.jpg

 

I didn't like how this turned out so I cut it off and tried again...

 

20260418_131949.thumb.jpg.0b221a5e522c0c55aecf89bda72634d3.jpg

 

Much better.  Only three more pairs to go.  Back pair of front flange...

 

20260418_134510.thumb.jpg.729c292e3b855faf6f0be7da07558ad3.jpg

 

Front pair of back flange...

 

20260418_141307.thumb.jpg.38183da47575655f94dae68b3ba9ebac.jpg

 

And back pair of back flange...

 

20260418_135939.thumb.jpg.8bc18f59e12ffcc7209e83768b8b5c95.jpg

 

And a final gestalt...

 

20260418_141333.thumb.jpg.b4944e59d88a29ef2e0e25bf960b75cf.jpg

 

SON OF A...

 

20260418_143925.thumb.jpg.69de9d1aa5fd928b009d83cd60dfd564.jpg

 

Just kidding.  That's one of the old gaskets.  

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58 minutes ago, dimlight65 said:

 

 

SON OF A...

 

20260418_143925.thumb.jpg.69de9d1aa5fd928b009d83cd60dfd564.jpg

 

Just kidding.  That's one of the old gaskets.  

Lulz.  Im working on a 07 2500hd that was owned by an animal.  I got lucky and found a door that was the correct color to replace the drivers that was fubar.  After getting the door from the junkyard and swapping harnesses and every little bit that needed to be, hanging it and getting it to operate correctly and getting the door panel that matches but has seen better days on right, I realized I left one bolt out of a bracket in there.  I taped it to the inside of the glove box with a note.  I was not pulling that apart again.  I yelled son of a bitch when i found the bolt.  You made me smile.  Ty

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On 4/5/2026 at 5:16 PM, dimlight65 said:

Then, when I stood back to admire my work, I noticed...

 

20260405_134539.thumb.jpg.6c9e3d9753c84e32b3e7354979727fd5.jpg

 

the clutch needs a longer rod.

 

On 4/11/2026 at 1:25 PM, dimlight65 said:

we're going to take an m8x1.25 button head bolt, thread the adjustable clevis onto it, and use that as our push rod.  We finger the button head should mimic the mushroomed head of the stock push rod and... do all the stuff that that does... sort of thing.

 

Which is what we did.  You have seen M8x1.25 button head bolts before (and I forgot to take a picture) so you will just have to be satisfied with this...

 

IMG_20260419_093137.thumb.jpg.487d8e72bad053538bcd5bb44e0c5d8f.jpg

 

And if you compare the above photo of the mismatched pedal height to this...

 

20260419_092947.thumb.jpg.e73e5bedf176145cd00138686abf26fb.jpg

 

you will see why...

 

image.png.c39b92404a7c2c47d98dff82774b9d8a.png

 

Oh, and the clutch master is all bolted in and plumbed again...

 

20260419_092927.thumb.jpg.7e9966fe96e4c295fdbaa4434f66e1b1.jpg

 

So, we are basically back to where we were last month.

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